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board-to-board products 10 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems multi-beam xl and multi-beam xle power distribution connector systems the multi-beam xl and multi-beam xle modules are a blind-mateable board- to-board power distribution connector system. with a variety of available power contacts and a modular design, customers are able to customize this connector to their exact needs. in addition to selecting the number of power and signal contacts, customers are also able to choose the mating sequence of con- tacts they need for their specific application. multi-beam xl connec- tors feature dual-beam and four-beam power contacts, rated at 35a. the new multi-beam connector features a true hot-plug designed three-beam contact, rated at 43a. the product is also avail- able in versions complying with the server systems infrastructure (ssi) standard. multi-beam xl and multi-beam xle products offer high reliabil- ity and high current density in a package designed specifically for modular hot-swappable power distribution systems. they are ideal for blind-mating in modular and rack mounted systems. the high perform- ance design and heavy gold plated contacts meet requirements across many applications including power distribution for com- pact (1u) computer servers through high-end servers, fault-tolerant computers, networking equipment, telecommunication switches, medical instru- mentation, and industrial control equipment. the compact design also meets the i/o standard of modern modular and hot-swappable redundant (n+1) power supplies and uninterruptible power supplies. board-mount connectors product facts single-piece molded housings custom configurable modular design ac and dc power in the same connector ? meets ul safety requirements current interrupt ratings per ul 1977 ? for ?hot-plug? applications compact size ? suitable for distributed dc power applications molded-in guide pins provide generous blind- mateability up to 3 levels of contact sequencing: 1st ? pwr/gnd 2nd ? pwr & signals 3rd ? trigger signals low mating and un-mating force solder or press-fit termination to pcb meets ssi power connector requirements for dps, mps and hps applications 30 micro-inch [0.76 micro-meters] gold post-plated contacts for high reliability all multi-beam xl and multi-beam xle products in this section are rohs compliant technical documents product specification 108-1973 application specification 114-13038 file # e28476 file # lr7189 for more information check out product information at: http://mbxl.tycoelectronics.com technical support center 1-800-522-6752 r r
board-to-board products 11 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems multi-beam xl and multi-beam xle power distribution connector systems (continued) multi-beam xl connector expandable length to accommodate up to 36 power contacts contact spacings are expandable to accommodate higher voltages and/or higher current requirements 4-beam or dual beam power contacts available base metal made from high conductivity copper alloy (over 98% copper) offers superior performance compared to alternative materials evolution of multi-beam power contacts dual-beam contact original design .017" thick stock 4-beam contact .017" thick stock 35a current rating features eight independent beams parallel current paths yield a lower contact resistance tuned beam design provides lower mating forces and higher durability life cycles 3-beam contact offered on new multi-beam xle connector .020" thick stock 50a current rating improved design offers lowest mating force available in multi-beam product line true hot-plug design preserves the separable contact interface to provide long term reliability after hot-mate and un-mate cycles multi-beam xle connector features new 3-beam power contact two hot-pluggable power contacts to choose from: 50a high power contact (35% increase compared to multi-beam xl connector) 20a low power contact (occupies 50% less pcb space than multi-beam xl power contact) slimmer housing design allows 40% more current in the same space over 40% lower mating force than original multi-beam xl connector vented housing allows for better air flow contact wipe contact type description sequence minimum wipe power (or gnd) contact make first break last (mfbl) 1 0.200 [5.08 mm] power contact standard 2 0.150 [3.81 mm] signal contact standard 2 0.150 [3.81 mm] signal (trigger) contact make last break first (mlbf) 3 0.100 [2.54 mm] the mlbf power contact and the standard signal contact are sequenced to mate at the same time ... sequence #2. power contacts signal contacts product configurations and part numbers the connector configuration is described by reading left-to-right on the plug mating interface and right-to-left on the receptacle mating interface. custom configurations can be produced due to the modular design of the product. configuration description: acp indicates ac power, p indicates dc power, hdp indicates high density power, lp indicates low power (multi-beam xle connector only), s indicates signal. the corresponding contact spacing and voltage ratings are shown below. acp p hdp lp s 0.300 [7.62 mm] spacing 0.250 [6.35 mm] spacing 0.200 [5.08 mm] spacing .115 [3.81 mm] spacing 0.100 [2.54 mm] grid 300 volts* 200 volts* connection to same voltage* 200 volts* 60 volts* * with circuit board designed to ul 1950, iec 60950
board-to-board products 12 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems multi-beam xl power distribution connector systems vertical receptacles right-angle receptacles configuration * part application overall pcb tail type power contact number length and [mm] (solder, press-fit) sequencing 1p/24s/1p 6450540-1 ssi ?dps? 1.925 [ 48.90 mm] press-fit no 2p/24s/2p 6450140-5 distributed dc power + signal 2.250 [57.15 mm] solder no 3p/24s/3p 1-6450140-0 distributed dc power + signal 2.750 [69.85 mm] solder no 4p/24s/4p 6450150-6 distributed dc power + signal 3.350 [85.09 mm] solder yes 4p/24s/3acp 6450150-3 ac and dc power + signal 3.150 [80.01 mm] solder yes 5p/24s/6p 6450540-2 ssi ?dps? 4.350 [110.49 mm] press-fit no 6p/24s/6p 4-6450550-5 distributed dc power + signal 4.250 [107.95 mm] press-fit no 10p/24s/12p 3-6450550-2 distributed dc power + signal 5.800" [147.32 mm] press-fit yes 3p 6450543-1 dc power 1.400 [35.56 mm] press-fit no 3acp 6450543-6 ac power 1.550" [39.37 mm] press-fit no 4p 6450543-5 dc power 1.650" [41.91 mm] press-fit no 6p 6450553-2 dc power 2.050 [52.07 mm] press-fit yes 7p 6450543-3 dc power 2.400 [60.96 mm] press-fit no 8p/28s 6450142-3 distributed dc power + signal 3.350 [85.09 mm] solder no 14p/32s 6450152-1 distributed dc power + signal 4.950 [125.73 mm] solder yes 24s/6p 6450551-1 distributed dc power + signal 2.750" [69.85 mm] press-fit yes 24s/3acp 6450151-3 distributed dc power + signal 2.200" [55.88 mm] solder yes 24s/8p 6450541-5 distributed dc power + signal 3.250" [82.55 mm] press-fit no * custom configurations are available ? see page 29 for instructions to have tyco electronics build your custom part. configuration * part application overall pcb tail type power contact number length and [mm] (solder, press-fit) sequencing 1p/24s/1p 6450160-3 ssi ?dps? 1.925 [48.90 mm] solder no 2p/24s/2p 1-6450160-0 distributed dc power + signal 2.250 [57.15 mm] solder no 3p/24s/3p 6450570-2 distributed dc power + signal 2.750 [69.85 mm] press-fit yes 3acp/24s/6p 6450170-8 ac and dc power + signal 3.650 [92.71 mm] solder yes 5p/24s/6p 6450160-5 ssi ?mps? 4.350 [110.49 mm] solder no 7p/32s/7p 6450560-4 distributed dc power + signal 4.350 [110.49 mm] press-fit no 8p/28s 6450172-2 distributed dc power + signal 3.350 [85.09 mm] solder yes 8p/32s/8p 6450160-1 ac and dc power + signal 5.450 [138.43 mm] solder no 3acp 6450173-1 ac power 1.550 [39.37 mm] solder yes 8p 6450163-2 dc power 2.650 [67.31 mm] solder no 14p/32s 6450172-1 distributed dc power + signal 4.950 [125.73 mm] solder yes 16s/4p 6450161-1 distributed dc power + signal 2.050" [52.07 mm] solder no 24s/6p 6450161-2 distributed dc power + signal 2.750" [69.85 mm] solder no 24s/8p 6450161-6 distributed dc power + signal 3.250" [82.55 mm] solder no * custom configurations are available ? see page 29 for instructions to have tyco electronics build your custom part. board-mount connectors
board-to-board products 13 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems multi-beam xl power distribution connector systems (continued) configuration * part application overall pcb tail type signal contact number length " and [mm] (solder, press-fit) sequencing 1p/24s/1p 6450330-1 ssi ?dps? 1.925" [48.90 mm] solder yes 2p/24s/2p 6450120-2 distributed dc power + signal 2.250" [57.15 mm] solder no 3p/24s/3p 6450130-6 distributed dc power + signal 2.750" [69.85 mm] solder yes 4p/24s/3acp 6450130-4 ac and dc power + signal 3.150" [80.01 mm] solder yes 3acp/24s/6p 1-6450130-4 ac and dc power + signal 3.650" [92.71 mm] solder yes 5p/24s/6p 6450230-1 ssi ?dps? 4.350" [110.49 mm] solder yes 5p/32s/5p 2-6450120-4 distributed dc power + signal 3.950" [100.33 mm] solder no 6p/24s/6p 2-6450120-7 distributed dc power + signal 4.250" [107.95 mm] solder no 8p/32s/8p 6450120-1 distributed dc power + signal 5.450" [138.43 mm] solder no 10p/24s/12p 4-6450130-6 distributed dc power + signal 5.800" [147.32 mm] solder yes 16s/4p 6450231-1 distributed dc power + signal 2.050" [52.07 mm] solder yes 24s/6p 6450131-7 distributed dc power + signal 2.750" [69.85 mm] solder yes 24s/3acp 6450121-3 distributed dc power + signal 2.200" [55.88 mm] solder no 3acp 6450123-3 ac power 1.550" [39.37 mm] solder n/a 3p 6450123-1 dc power 1.400" [35.56 mm] solder n/a 4p 6450123-2 dc power 1.650" [41.91 mm] solder n/a 6p 6450523-2 dc power 2.050" [52.07 mm] press-fit n/a 7p 6450123-5 dc power 2.400" [60.96 mm] solder n/a 8p/28s 6450132-3 distributed dc power + signal 3.350" [85.09 mm] solder yes 14p/32s 6450132-4 distributed dc power + signal 4.950" [125.73 mm] solder yes * custom configurations are available ? see page 29 for instructions to have tyco electronics build your custom part. right-angle plugs configuration * part application overall pcb tail type signal contact number length " and [mm] (solder, press-fit) sequencing 1p/16s/1p 6600333-9 distributed dc power + signal 1.650" [41.91 mm] press-fit yes 1p/24s/1p 6600330-4 ssi ?dps? 1.925" [48.90 mm] solder yes 2p/16s/2p 1-6600333-0 distributed dc power + signal 2.150" [54.61 mm] press-fit yes 2p/24s/2p 1-6600333-2 distributed dc power + signal 2.250" [57.15 mm] press-fit yes 3p/16s/3p 6600333-7 distributed dc power + signal 2.650" [67.31 mm] press-fit yes 3acp/24s/3acp 1-6600333-1 ac power + signal 3.150" [80.01 mm] press-fit no 4p/24s/4p 6600333-6 distributed dc power + signal 3.350" [85.09 mm] press-fit yes 5acp/24s/5acp 6600333-1 distributed dc power + signal 4.350" [110.49 mm] press-fit yes 7p/32s/7p 6600330-5 distributed dc power + signal 4.350" [110.49 mm] solder no 24s/8p 6600323-2 distributed dc power + signal 3.250" [82.55 mm] press-fit no 3acp 6450503-3 ac power 1.550" [39.37 mm] press-fit n/a 8p 6600303-1 dc power 2.650" [ 67.31 mm] press-fit n/a * custom configurations are available ? see page 29 for instructions to have tyco electronics build your custom part. vertical plugs board-mount connectors
board-to-board products 14 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems multi-beam xl power distribution connector systems (continued) specifications materials housing ? high temperature thermo- plastic, ul 94v-0 power contacts ? high conductivity copper alloy signal contacts ? copper alloy boardlocks ? phosphor bronze finish power and signal contacts ? 30 microinches [.76 micrometers] min. gold over 50 microinches [1.27 micrometers] min. nickel on mating surfaces, 100 microinches [2.54 micrometers] min. tin over 50 microinches [1.27 micrometers] min. nickel at pcb terminations note: tin-lead plating also available on press-fit connectors performance specifications up to 55 amps per power contact, de-rated to 35 amps in equally ener- gized (8 adjacent positions) connector. up to 4 amps per signal contact, de-rated to 1.5 amps in equally energized 24-position pin field. maximum continuous operating temperature ? 105c. contact resistance ? 0.7 milli-ohm durability ? 250 cycle radial mis-alignment capability ? 0.075 [1.91 mm] minimum of 0.100 [2.45 mm] of contact wipe on shortest signal contact 0 10 20 30 40 50 60 70 80 0 5 10 15 20 25 30 35 40 45 50 55 current per contact (amps) temperature rise c 1 contact 8 adjacent contacts temperature rise c performance @ 30 amps per contact 0 5 10 15 20 25 30 1246810 p ower contacts on .250" [6. 35mm] temperature rise c board-mount connectors see cable connectors on pages 19-28
board-to-board products 15 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 ?new? multi-beam xle connectors power connectors & interconnection systems product facts two new hot-pluggable power contacts to choose from: 50 amp high power contact 20 amp low power contact over 35% lower mating force than original multi-beam xl connectors over 40% more current in the same over all pcb space low-wear contact design passes telcordia environmental exposure requirements new design allows more angular mis-alignment tyco electronics? new multi-beam xle connec- tors are the latest addition to the multi-beam xl power connector product family. multi-beam xle connectors feature a new 3-beam contact, made from a thicker/higher conductiv- ity material than the original single beam or 4-beam designs. the new 3-beam design allows for a greater angular mis-alignment between mat- ing connectors and offers a lower mating force. in addition, multibeam xle connectors offer a slimmer housing design that reduces the overall pcb footprint and has the option of using a low power contact ? the industry proven universal power module (upm) contact. the new contacts and housing design allows more power in the same footprint ? over 35% more current in the same space. multi-beam xle connec- tors are as modular as the original multi-beam xl connectors in that they can be designed to fit specific customer needs. applications modular hot-swappable power supplies 1u / 2u servers high-end computer & telecommunications equipment power distribution circuit boards power distribution cable assemblies new
board-to-board products 16 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 ?new? multi-beam xle connectors (continued) note: all part numbers are rohs compliant. power connectors & interconnection systems application tooling right-angle plugs: flat-rock seating tools (no unique tools required) right-angle receptacles: flat-rock seating tools (no unique tools required) vertical plugs: contact tyco electronics for required seating tools vertical receptacles: flat-rock seating tools (no unique tools required) .820 [20. 83 ] .470 [11.94] configuration description acp p hdp lp s .300 [7.62 mm] spacing .250 [6.35 mm] spacing .200 [5.08 mm] spacing .115 [2.92 mm] spacing .100 [2.54 mm] spacing 300 volts 200 volts 50 volts 200 volts 50 volts acp indicates the high power contact on 300 vac spacing. p indicates the high power contact on 200 vdc spacing. lp indicates the low power contact on 200 vdc spacing. s indicates the signal contact on 60 vdc spacing. part number 6450 88 0-1 right-angle receptacle part number 6450 8 30-2 right-angle plug specifications materials housing ? high temperature thermo- plastic, ul 94v-0 power contacts ? high conductivity copper alloy signal contacts ? copper alloy boardlocks ? phosphor bronze finish power and signal contacts ? 30 microinches [.76 micrometers] min. gold over 50 microinches [1.27 micrometers] min. nickel on mating surfaces, 100 microinches [2.54 micrometers] min. tin over 50 microinches [1.27 micrometers] min. nickel at pcb terminations electrical current carrying capacity: 50 amp high power contact (over 35% increase compared to multi-beam xl product) 20 amp low power contact (occupies 50% pcb space than multi-beam xl power contact) contact resistance: 0.7 milliohm per contact at rated current multi-beam xle connector part numbers part numbers mating part numbers available right-angle vertical overall length right-angle vertical configurations plugs plugs of plug receptacle receptacle 1p/24s/1p 6450840-7 6450820-2 1.54 [39.12 mm] 6450870-5 6450850-3 2lp/8s/2lp 6450830-1 ? 1.175 [29.84 mm] ? 6450860-1 6lp/24s/3p 6450830-2 ? 2.555 [64.89 mm] 6450880-1 6450850-2 2p/32s/2lp 6450830-4 ? 2.020? [51.30 mm] 6450870-1 ? 2p/24s/2p 6450830-5 ? 2.040 [51.81 mm] 6450870-3 ? 3p/245/3p 6450830-9 ? 2.54 [64.52 mm] 6450870-4 ? 3p/32s/3p 6450820-3 ? 2.79 [70.87 mm] 6450870-8 ? 32s/4lp 6450831-1 ? 1.750 [44.45 mm] 6450871-1 ? 6lp/24s/10p 1-6450830-0 ? 3.86 [97.92 mm] ? 6450860-5 12p/48s/8lp 6450840-3 ? 5.600 [142.24 mm] 6450880-4 6450860-3 4acp/48s/12hdp 6450840-4 6450810-1 5.390 [136.90 mm] 6450880-3 6450860-2 2.5 3 0 .100 [64.26 2.54 ] .9 3 0 [2 3 .62]
board-to-board products 17 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems multi-beam xl current pass-thru power distribution connector system the cable pass-thru multi-beam xl recepta- cles securely terminate up to a 10 awg wire directly into multi-beam xl pcb mounted receptacles. the design includes a ?terminal position assurance? (tpa) feature that confirms the manually inserted wires are fully seated. the product offers a unique way of using the multi-beam xl pcb receptacles as a sort of ?docking? connector. a single docking connector is far easier to mate to and to design around in a blind- mate application, than multiple power and signal connectors. by separating some circuits to be cable terminated and some to be pcb terminated it allows both high voltage (ac) and low voltage (dc) power to pass through the same connector. this separation of the ac and dc power eliminates the concerns of high volt- age power running through circuit boards better suited to carry only low voltage circuitry. additional applications may include designs where the power is better routed directly to a different pcb, through cables, yet passes through a single docking connector for ease in system design. the cable pass-thru connector is offered in both right-angle or vertical pcb- mount orientations and is supplied with either press- fit or solder pc tails. the connector is mate-able to either pcb mounted or cable mounted multi-beam xl or multi-beam xle plugs. all multi-beam xl cable connectors are supplied pre-assembled by tyco electronics. product facts combines pcb and cable mounted contacts ideal for separating ac input from dc input eliminates faston tab interface at the back of the connector housing requires less space than two housing designs terminates 12 awg and 10 awg wire mates with tyco electronics vertical and right-angle pcb plugs high strength housing materials rohs compliant technical documents product specification 108-1973 and 108-2157 application specification 114-13038
board-to-board products 18 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems multi-beam xl current pass-thru power distribution connector system (continued) part numbers available pass-thru ma ting p ass-thru ma ting configurations right-angle receptacles r ight-angle plugs vertical receptacles vertical plugs 3cp/1p/24s/2p 6450178-1 6450130-2 ? ? 3cp/24s/2p 6450178-2 2-6450130-6 ? ? 3cp/24s/3acp 1888179-1 2-6450330-6 ? ? 3cp/4p/24s 6450578-1 1-6450132-3 6450558-1 6600310-5 3acp/24s/6p ? 1-6450130-4 6450558-2 ? 3cp/8p/12s 1888132-1 ? ? ? 3cp/20s/10p 6450578-2 6-6450130-2 ? ? 3cp/16s 6450668-1 6450622-1 ? ? note: receptacles are the only multi-beam xl parts with pass-thru capability. configuration description cp acp p hdp s ac power ac power dc power high density signal power cable power pcb-mount pcb-mount pcb-mount pcb-mount .300" spacing .300" spacing .250" spacing .200" spacing . 100" grid multi-beam xl coax pass-thru connector ? combine power, coax and signal all in one connector right-angle plug cable receptacle 292495-1 292491-1 the following coax contacts may be used with the coax pass-thru housings: pin contact socket contact 5221980-5 5221981-5
board-to-board products 19 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems multi-beam xl power distribution connector system cable receptacle assemblies multi-beam xl cable assemblies allow designers freedom to connect power supplies and power distribution subassemblies in a wide variety of applications. expanding beyond board-to-board applications the cable assemblies are available for both cable-to-board or panel-m ount applications and can terminate 8-16 awg and 22-26 awg wires all in one connector, without using adapter circuit boards. in addition, the power contacts are designed to be able to accept two-wire terminations which can further reduce harness complexity by reducing or eliminating mid-wire splices. the use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high current density applications. the features work together to result in a highly durable and compact power connector, which offers industry leading minimum millivolt drop through the connection. the connector was designed to pass the ul 1977 and iec 60950 finger probe test which makes the connector touch-safe. the insulation crimp adds further safety by keeping the insulation from being pulled away from the termination point. these features eliminate the need for a secondary cable clamp which often can be size prohibitive. the cable connectors are designed to mate to the de-facto standard tyco electronics multi-beam xl right-angle or vertical pcb plugs. the combination of pcb and cable connections, both with mixed power and signal arrangements provides a universal power distribution connector systems. the cable assemblies are all rohs compliant, designed to specific customer requirements and manufactured in tyco electronics? cable assembly manufacturing facilities. cable receptacle assemblies product facts single one-piece housing design terminal position assurance (tpa) secondary locks on contacts help prevent contact back-out pre-assembled made-to- order cable assemblies installation to panel provides float in x, y and z directions insulation crimp on all contacts 30 microinch (.76 micro- meters) gold plated contacts for high reliability touch-safe design passes ul1977 and iec 60950 finger probe test ac and dc power in the same connector ? meets ul & iec safety requirements all multi-beam xl products in this section are rohs compliant technical documents product specification 108-2157 application specification 114-13112 for more information internet http://tycoelectronics.com check out product information at: http://mbxl.tycoelectronics.com technical support center 1-800-522-6752
board-to-board products 20 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems multi-beam xl power distribution connector system cable receptacle assemblies (continued) floating xyz panel-mount receptacle ? 0.060" [1.52] nominal float in x, y and z direction ? for modular installation of large power distribution systems ? single connector replaces multiple power and signal connectors cable-to-board receptacle ? easy to mate/disconnect with squeeze-to-release latches ? mates to right-angle or vertical multi-beam xl str plugs ? replaces two traditional connectors (1 signal and 1 power) with just 1 connector slide-to-lock receptacle ? 0.030" [0.76] nominal float in x and y direction ? ideal for modular installation of smaller systems requiring less space and less float ? such as fan trays ? replaces connectors which use multiple low power contacts to carry the total current ? power only or power plus signal mixed xyz series floating xyz panel-mount cable receptacle (2p + 24s + 2p) stl series configurations/applications power circuitry signal circuitry guide post (2 places) mounting hole (2 places) panel alignment key secondary lock (1 per power contact) housing wires secondary locks on signal contacts slide-to-lock cable receptacle (3 acp) panel alignment key (2 places) power circuitry guide post (2 places) housing secondary lock (1 per power contact) panel stop wires locking ta b spring latch str series squeeze-to-release cable receptacle (2p + 24s +2p) power circuitry mating alignment key (2 places) housing secondary lock (1 per power contact) wires signal circuitry squeeze latch (2 places) secondary locks on signal contacts
board-to-board products 21 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems multi-beam xl power distribution connector system cable receptacle assemblies (continued) product facts high strength glass-filled housing materials expandable/modular housing design pmt series floats +/- 0.060" [1.52] in x, y and z directions stl series floats 0.030" [0.76] in x and y directions mounting hardware kits: part number 1600914-1 ? standard part number 1600914-3 ? high force power and signal module specifications maximum wire size max. insulation dia. power module widths: module designation awg [mm 2 ] inches [mm] 0.300 [7.62] (acp) 300 (acp) 8 [10.5] 0.272 [6.91] 0.250 [6.35] (p) 250 (p) 10 [6.6] 0.215 [5.46] 0.200 [5.08] (hdp) 200 (hdp) 12 [2.6] 0.156 [3.96] wire range insulation range signal module width module designation awg [mm 2 ] inches [mm] 0.200 [5.08] (8 contacts) signals 22-26 [0.14-0.32] 0.036-0.054 [0.91-1.37] part numbers available xyz stl mating pcb plugs configurations series series vertical right-angle 3acp 1600606-2 292499-1 6600303-7 6450123-3 4p ? 292499-4 6600303-2 6450123-2 4acp ? 292499-3 6600303-3 ? 5p 1600606-1 1761419-2 ? 6450123-6 6p ? 292499-8 6600303-6 ? 1p/16s/1p 1-1600636-3 1761819-4 6600333-9 ? 1p/24s/1p 1600636-9 ? 6600330-4 6450330-1 2p/16s/2p 1-1600636-0 ? 1-6600333-0 ? 2p/24s/2p 1600636-2 1761819-2 6600333-5 1-6450330-4 3p/16s/3p 1600636-8 ? 6600333-7 ? 3acp/24s/3acp 1-1600636-4 ? 1-6600333-1 ? 4p/24s/4p 1-1600636-5 ? 6600333-6 ? 4acp/24s/12p 1600636-6 ? ? 2-6450120-6 5acp/24s/5acp 1600636-1 ? 6600333-1 5-6450130-0 7p/48s/7p 1-1600636-6 ? ? 3-6450120-4 panel-mount receptacles power module x, y, z floating receptacle slide-to-lock receptacle signal module part numbers shown identify the main receptacle connector housing. additional components (contacts, contact locks, etc.) are used to complete the cable assembly. see page 23 for contacts, secondary locks and application equipment information. configurations/part numbers
board-to-board products 22 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems multi-beam xl power distribution connector system cable receptacle assemblies (continued) product facts high strength glass-filled housing pre-installed squeeze-to- release latches expandable/modular housing design mates to tyco electronics vertical or right-angle pcb plugs technical documents: product specification 108-2157 application specification 114-13112 available part numbers configurations str mating pcb plugs series vertical right-angle 2acp 1600798-2 6600393-1 6450129-1 3p 1600798-3 6600393-2 6450129-2 3acp 1600798-5 ? ? 4p 1600798-4 6600390-1 6450129-3 6p 1600798-1 6600393-3 6450129-5 1p/24s/1p 1600788-8 6600380-2 6450128-1 2p/8s/2p 1-1600788-3 ? 6450128-6 2p/16s/2p 1-1600788-0 6600383-5 ? 2p/24s/2p 1600788-1 6600383-3 6450128-2 3acp/24s/3acp 1-1600788-2 6600383-6 ? 4p/24s/4p 1-1600788-4 6600383-7 6450128-5 4acp/24s/4acp 1-1600788-5 6600383-9 ? 6p/24s/6p 1-1600788-7 ? 6450128-8 6p/32s/6p 1600788-7 6600383-1 ? cable-to-board squeeze-to-release receptacles see page 23 for contacts, secondary locks and application equipment information. power module signal module configurations/part numbers str series squeeze-to-release cable receptacle (2p + 24s +2p) power circuitry mating alignment key (2 places) housing secondary lock (1 per power contact) wires signal circuitry squeeze latch (2 places, pre-installed) power and signal module specifications maximum wire size max. insulation dia. power module widths: module designation awg [mm 2 ] inches [mm] 0.300 [7.62] (acp) 300 (acp) 8 [10.5] .272 [6.91] 0.250 [6.35] (p) 250 (p) 10 [6.6] .215 [5.46] 0.200 [5.08] (hdp) 200 (hdp) 12 [2.6] .156 [3.96] wire range insulation range signal module width module designation awg [mm 2 ] inches [mm] 0.200 [5.08] (8 contacts) signals 22-26 [0.14-0.32] .036-.054 [0.91-1.37]
board-to-board products 23 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems multi-beam xl power distribution connector system cable receptacle assemblies (continued) note: one secondary lock needed for each power contact. power contacts wire size range insulation housing part number applicator tool hand tool awg diameter width .156 . .200 or .250 1385635-3 12 [3.96] max. [5.08 or 6.35] .156-.176 .250 1-1600961-7 1385636-3 [3.96-4.47] [6.35] (make-first-break-last) 2063500-1 14 .120-.156 .200 or .250 1-1600961-8 1385635-3 [3.05-3.96] [5.08 or 6.35] (standard) 2 @ 16 .090 . .250 1385636-3 [2.29] max. [6.35] wire size range insulation housing part number applicator tool hand tool awg diameter width 8 .215-.272 .300 1385637-3 [5.46-6.91] [7.62] 10 .176-.215 .200 or .300 1-1600960-7 1385638-3 [4.47-5.46] [6.35 or 7.62] (make-first-break-last) n/a 2 @ 12 .130 . .300 1-1600960-8 1385637-3 [3.30] max. [7.62] (standard) 2 @ 14 .137 . .300 1385637-3 [3.48] max. [7.62] extraction tool: part number 2063080-1 note: check the customer drawing for the applicable multi-beam xl housing to confirm the quantity of standard or make-first-break-last contacts needed. standard and make-first-break-last contacts cannot be interchanged within the housing. power contact cable receptacle components material and finish body ? 50 micro inches nickel over high conductivity copper alloy mating area ? 30 micro inches gold technical documents product specification 108-2157-1 application specification 114-13164 secondary power locks: part number 1600903-1 sda sa hand tool part number 2063500-1 power contact secondary lock part number 1600903-1
board-to-board products 24 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems secondary locks float-mount hardware kit part number 1600914-1 (standard force) part number 1600914-3 (high force) 1 kit / cable assembly; kit includes 2 screws, 2 washers and 2 springs note: kit not needed for str or stl housings signal contacts wire size range insulation version part number extraction tool hand tool applicator awg diameter .036-.054 low pressure 5531216-5 (reel) 22-26 [0.91-1.37] 91156-2 91531-1 1426685-2 .036-.054 high pressure 5531224-6 (reel) [0.91-1.37] cable receptacle components (continued) material and finish contact ? phosphor bronze plated gold over nickel in mating area secondary signal locks: part number 1600902-1 multi-beam xl power distribution connector system cable receptacle assemblies (continued) insulation barrel wire barrel locking lance p a nel mo u nt alignment key note: one secondary lock needed for each column of signal contacts note: all part numbers are rohs compliant. certi-crimp hand tool part number 91531-1
board-to-board products 25 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems multi-beam xl power distribution connector system cable receptacle assemblies (continued) product specifications power contacts ? 50 amps on single 8 awg wire signal contacts ? 5 amps on single 22 awg wire 0.050" [1.27] minimum float in x, y and z direction sequenced mating ? 3 levels pwr/grnd, pwr & signal, signal 250 cycle durability additional temperature-rise data available, contact tyco electronics product engineering. current/temperature rise data shown ? from end-of- life qualification test. specifications for more information see the product website @ http://mbxl.tycoelectronics.com xyz series connectors fully mated pc board right- angle plug assembly singular fasteners compression spring and flat washer installed onto shoulder screw shoulder of shoulder screw bottomed on panel stl series panel stop must be against back of panel shoulder receptacle in front of panel spring latch must be engaged to panel str series connectors fully mated pc board right- angle plug assembly shoulder latch engaged to latch receiver of mating plug assembly installed connector illustration multi-beam xl product t-rise data
board-to-board products 26 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems multi-beam xl power distribution connector system cable plug assemblies the newest addition to the multi-beam xl cable assemblies are the cable mounted plugs. produced with modular molds, the connectors can be made in a wide variety of sizes. the pcb mounted multi-beam xl plugs are typically rigidly mounted to hot-swappable power supplies and the systems they connect with. the ?float blind-mate drawer connector? design of the multi-beam xl cable connectors helps eliminate the concern of an inade- quately aligned chassis. the connector can accept mating parts misaligned by as much as 3 mm ( 1.5 mm), and still mate without applying stress to solder or complaint pin terminations. the multi-beam cable plugs can terminate 8-14 awg and 22-26 awg wires all in one connector, without using adapter circuit boards. the use of high temperature glass filled housing materials, redun- dant contact retention and high conductivity contact materials allows the use of this connector in very high density applications. the cable assemblies are all rohs compliant designed to specific customer requirements and manufactured in tyco electronics? internal cable assembly manufac- turing facilities. technical documents product specification 108-2157-1 application specification 114-13164 for more information internet http://tycoelectronics.com check out product information at: http://mbxl.tycoelectronics.com technical support center 1-800-522-6752 cable plug assemblies product facts high strength housing materials hot-pluggable installation provides float in x, y and z directions sequenced mating rohs complaint modular mold design provides configuration flexibility integral cable clamp supports contacts and provides strain relief in minimum amount of space 30 microinch (0.76 micrometers) gold plated contacts for high reliability sold only as part of a pre-assembled cable assembly
board-to-board products 27 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems note: all part numbers are rohs compliant. multi-beam xl power distribution connector system cable plug assemblies (continued) configurations/ part numbers module maximum wire size max. designation awg mm 2 insulation dia. 300 (acp) 8 10.5 .272 6.91 250 (p) 10 6.6 .215 5.46 200 (hdp) 12 2.6 .156 3.96 module maximum wire size max. designation awg mm 2 insulation dia. signals 22?26 0.14?0.32 .036?.054 0.91?1.37 power module widths: 0.300 (acp) 0.250 (p) 0.200 (hdp) signal module width: 0.200 (8 contacts) pmt stl mating receptacles* str mating configuration series series series receptacles plug plug vertical right-angle plug vertical 3 acp ? 1761421-1 6450543-6 6450173-1 ? ? 4 p ? 1761421-3 6450543-5 ? 1600814-2 ? 1p/16s/1p 1600236-5 1600820-2 ? 2-6450170-0 1600238-4 6450740-4 1p/24s/1p 1600236-4 1600820-1 6450540-1 6450160-3 1600238-3 6450740-5 2p/24s/2p 1600236-6 1600820-3 5-6450540-9 2-6450170-1 1600238-5 6450740-6 3acp/24s/3acp 1600236-7 1600820-4 4-6450550-1 2-6450170-2 1600238-6 6450740-7 pmt series ? panel-mount with total 3 mm float in x,y and z directions stl series ? panel-mount with total 1.5 mm float in x and y directions str series ? squeeze-to-release for removeable cable-to-board / i/o applications *specifications on mating pcb mountable receptacles: product specification 108-2157-1 application specification 114-13164 pmt str stl
board-to-board products 28 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems multi-beam xl power distribution connector system cable plug assemblies (continued) pmt (panel-mount) for true x, y, z floating single-piece contact design ? eliminates mul- tiple contact interfaces insulation crimp on all contacts installation to panel provides float in x, y and z directions connector styles stl (slide-to-lock) ? most economical ? still offering x and y floating single-piece contact design ? eliminates mul- tiple contact interfaces insulation crimp on all contacts installation to panel provides float in x and y directions str (squeeze-to-release) ? to connect sub-assemblies single-piece contact design ? eliminates mul- tiple contact interfaces insulation crimp on all contacts easy to mate/disconnect with squeeze-to-release latches intermateable with tyco electronics multi-beam xl pcb mounted receptacles specifications wire gauge ? 8 awg ? 14 awg sequenced mating ? 3 levels: pwr/gnd, pwr & signal, signal current carrying capacity ? power contacts ? 45 amps* on single 8 awg wire signal contacts ? 4 amps on single 22 awg wire durability ? 250 cycle temperature range ? 40c ? 105c float ? 1.5 mm float in x, y, and z direction** rohs compliant ul, csa, vde approvals pending *based on end-of-design life qualification tests **mated to tyco electronics multi-beam xl receptacles only offered as pre-assembled, fully tested cable assemblies, as shown below combines multiple power and signal connectors into a single power i/o connector multi-beam xl cable plug t-rise data*
board-to-board products 29 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems multi-beam xl and multi-beam xle connectors custom configuration worksheet a b c d 1 2 n a 1 2 3 4 n 5 b 1 2 3 4 n c mounting hole hold down header/plug (right-angle shown) 1 2 n a b c d 3 c 3 4 n 5 b 21 2 3 n a 1 receptacle (vertical shown) electrically hot to create a unique configuration for multi-beam connectors simply complete this worksheet and forward it to your tyco electroni cs sales engineer. pcb-mount cable-mount slide-to-lock xyz floating plugs squeeze-to- release xyz floating 1. performance grade multi-beam xl connector multi-beam xle connector 2. application board-to-board cable-to-board 3. gender plug (male) receptacle (female) 4. orientation cable only blind-mate specify floating or slide-to-lock receptacle latching pcb only right-angle vertical 5. termination (cable only) power 8 awg 10 awg 12 awg 14 awg signal 22 awg 24 awg 26 awg 6. termination style (pcb only) solder tail .135 [3.43 mm] press-fit .120 [3.05 mm] solder tail .165 [4.19 mm] press-fit .135 [3.43 mm] press-fit .165 [4.19 mm] 7. mounting to pcb hold downs (one on either end) .122 [3.10 mm] mounting holes (accepts #4 screws, right-angle connectors only) .150 [3.81 mm] mounting holes (accepts #6 screws, right-angle connectors only) 8. select # of contacts ___ enter power contact type (lp - low power, hp - high power) section a: (power contacts) ___ enter # of power contacts (loaded with standard length power contacts) ___ enter the position(s) to be loaded with pre-mate contact (receptacles only) (mate-first-break-last) ( i.e. #1,#3, etc.) contact centerline spacings: .200 [5.08 mm] (for high power only) .250 [6.35 mm] (for high power only) .300 [7.62 mm] (for high power only) section b: (signal contacts) ___ enter # of signal contacts (multiples of 8 are standard, i.e. 16, 24, 32...) ___ enter the positions with post-mate contacts (mate-last-break-first, plugs only) note: row a is standard (i.e. a1, a3, etc.) section c: (power contacts) ___ enter power contact type (lp - low power, hp - high power) ___ enter # of power contacts (loaded with standard length power contacts) ___ enter the positions to be loaded with pre-mate contacts (receptacles only) (mate-first-break-last, i.e. #1, #3, etc.) contact centerline spacings: .200 [5.08 mm] (hdp) .250 [6.35 mm] (p) .300 [7.62 mm](acp) 9. additional requirements 10. customer information name: __________________________ company: ____________________ location: ________________________ phone: __________________________ fax: __________________________________ e-mail: _ ________________________ (submit to your local tyco electronics sales engineer) multi-beam xl, multi-beam xle, te (logo) and tyco electronics are trademarks of the tyco electronics group of companies and its licensors.
board-to-board products 30 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems minipak high-density board-to-board power connectors product facts high current per linear inch various configurations to meet requirements using less board space built-in alignment feature shrouded insulator design meets safety regulatory requirements all minipak products in this section are rohs compliant typical applications telecom and computer applications routers servers, mini and supercomputers removable battery packs uninterruptible power systems (ups) hot-swap n+1 power distribution minipak connectors are a family of board-to-board power connectors designed to deliver more current using less board real estate. product varieties this product family includes minipak high-density power connectors , which are custom configurable and offer a combination of alignment guides, signal contacts, and dualblade power contacts to meet different requirements. following the picmg tca.0 standard, the minipak hd connector is also available in this product line and is ideal for hot-plug telecom- munications applications. with a two-row configura- tion, the minipak hde connector, designed to serve in both pcb-to-pcb and backplane power systems, occupies minimal pcb edge space. for applications needing a low profile solution, tyco electronics offers minipak hdl , a blind- mateable board-to-board connector, which stands only 8 mm off the edge of the printed circuit board. wide selection of configurations minipak connectors are available in numerous con- figurations. which minipak connector is most suited to your application will depend on requirements such as ac input current and voltage, dc output currents and voltages, board-mount style, and available board space. tyco electronics will work with you to help determine the best solution to your application and can custom tool minipak con- figurations if needed.
board-to-board products 31 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems minipak high-density board-to-board power connectors (continued) minipak high-density power connectors 32 amps per contact, fully loaded features an innovative dual blade contact that allows splitting 4.5 mm pitch contacts into multiple voltage rails various alignment guides, signal contacts, and power contacts available to use on 4.5 mm, 6.0 mm, and 7.5 mm pitches minipak hdl connectors high density blind-mateable connector low profile-stands just 8.0 mm off the pcb solder and press-fit tails available current rating of 16a low contact resistance with mating forces less than 0.3lbs per contact minipak hd connectors designed to the picmg microtca.0 standard combines 24 power contacts and 72 high density signal contacts rugged contact design helps provide long-term reliability hot-plug design controls arc during hot mate/unmate cycles 3 mating levels minipak hde connectors very high current density two row configuration saves pcb space two levels of contact sequencing available for mate-first- break-last operation uses a hot-plug contact approved by ul for current interrupt applications
board-to-board products 32 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems minipak high-density board-to-board power connectors (continued) custom minipak connector configurations if the standard minipak connector configuration does not meet your application requirements, tyco electronics may be able to tool a custom minipak connector solution depending on your require- ments and production volume. please consult customer service for details. right-angle pcb plug mating pair vertical pcb receptacle part number no. 30a no. 15a signal tails overall mating tails special feature pwr pwr contacts length part number 6651672-2 3 2 6 solder 1.3 8 6651673-1 compliant press-fit dualblade 35.00 6651670-1 3 2 24 solder 2. 8 7 6651671-1 compliant press-fit dualblade 73.00 6651742-1 8 12 58 solder 3.7 8 6651743-1 compliant press-fit stacked 96.00 6651668-1 21 0 24 solder 5.71 6651669-1 compliant press-fit ? 145.00 6651380-1 6 5 36 solder 4.50 6651381-2 compliant press-fit dualblade 114.50 *the remaining power contacts are 30 amps each co-planar stacked minipak connector right-angle pcb plug mating pair right-angle pcb receptacle part number no. 30a no. 15a signal tails overall mating tails special feature pwr pwr contacts length part number 1766056-1 2 6 36 solder 1.55 1766057-1 solder stacked 39.30 dualblade contact dualblade contact provides two 15 amp contacts in the space of one 30 amp contact dualblade contact housing assembly stacked minipak connector
board-to-board products 33 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems minipak high-density board-to-board power connectors (continued) contact current ratings the graph to the right shows the current carrying capabili- ties of an individual power contact,and that of multiple contacts at 4.5, 6.0 and 7.5 mm contact spacing. safety regulatory agency compliance minipak connectors have been evaluated and found to comply with the ul1977 standard and the csa standard c22.2 no.182.3-m1987. tyco electronics will work with customers to obtain application-specific regulatory certifi- cations if needed. cus ? 20a 0 10 20 30 40 50 60 70 80 90 100 30a 40a 50a current (a) temperature rise ( c) 60a individual contact 4.5 mm contact spacing 6.0 mm contact spacing 7.5 mm contact spacing 1 2 3 4 1 4 3 2 a pc bo a rd su rf a ce ref. pc bo a rd su rf a ce ref. .160 ? .200 [4.06 ? 5.0 8 ] .106 [2.6 8 ] 1.000 [25.40] termination tails mating condition compliant press-fit for .093" min. thick pcb solder tail connector mounting dimension ?a? long tail short tail .1 8 0 .020 .120 .020 4.57 0.51 3.07 0.51 material insulators ppa, ul 94v-0 flammability rated, color black socket contacts phosphor bronze alloy signal pins brass alloy power blades copper alloy plating contacts selective 30 microinches gold over nickel terminals tin over nickel environmental/mechanical connector operating temperature range -40c to +130c mating forces power: 1.5lb/contact typical signal: 0.2lb/contact typical electrical contact current rating individual power contact: 65a max. 1 voltage ratings ac power: 125/250vac, signal & dc power: up to 60v insulation resistance 5000 at 500v dc for 2 minutes, per mil-std 1344, method 3003 dielectric strength power 1,500vac, signal 250vac; for 1 minute, per mil-std 1344, method 3001 1 this is the ul rating for an individual power contact. current rating for any given configuration with multiple contacts will depend on contact layout, quantity and spacing.
board-to-board products 34 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 ?new? minipak hdl connectors power connectors & interconnection systems tyco electronics? new minipak hdl connector combines a high-density power interface into a blind- mateable board-to-board connector, which stands only 8 mm off the edge of the printed circuit board. the minipak hdl product consists of a right-angle plug and right-angle recep- tacle, which utilizes an eye of the needle tail that can be used in both solder and press-fit applications. the contact offers a current rating of 16 amps, low con- tact resistance, and mating forces less than 0.3 pounds per contact. the connector is designed and manufactured to be mass-customizable, allow- ing the customer to select a wide array of configurations and layouts. minipak hdl connectors also contain three levels of mating sequences. this product is designed specifically for modular hot-swappable power distribution systems. the minipak hdl connector offers 20% more current density in a smaller package than other products cur- rently offered in the market. product facts high-density, low profile, power/signal, blind-mate connector developed to meet next generation 1u application by reducing airflow impedance design is customizable serves both solder reflow and press-fit applications with the same contact applications 1u servers high end servers telecommunications switches, requiring low profile hot-pluggable power supplies technical documents product specification 108-2325 application specification 114-13215 minipak hdl temperature rise vs current 8 circuits 2 oz 2 layer current dc amperes 70 60 50 40 30 20 10 0 010 0 fpm 100 fpm 200 fpm 300 fpm power (0 fpm) power (100 fpm) power (200 fpm) power (300 fpm) 20 30 temperature rise degree c temperature rise chart 8.00 [.315] 12.60 [.496] airflow multibeam xl connector minipak hdl connector simulated side view of 1u chassis new
board-to-board products 35 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 ?new? minipak hdl connectors (continued) note: all part numbers are rohs compliant. power connectors & interconnection systems contacts plating ? gold over nickel, or gold over palladium-nickel in mating area performance data current rating ? 16 amps max. operating temperature ? 120c 2.0 3 1 [51.60] .520 [1 3 .20] . 3 15 [. 8 00] m a x. right-angle receptacle part number 2-1926733-5 2.0 3 5 [51.70] . 3 15 [. 8 00] m a x. .764 [19.40] 1.224 [ 3 1.10] right-angle plug part number 2-1926732-5 part numbers configuration right-angle right-angle plug receptacle 25s x 8p 1-1926732-8 1-1926733-8 25s x 10p 2-1926732-5 2-1926733-5 25s x 16p 4-1926732-6 4-1926733-6 40s x 24p 7-1926732-7 7-1926733-7 2p x 15s x 2p 1926720-2 1926721-2 6p x 15s x 6p 1-1926720-6 1-1926721-6 8p x 25s x 8p 2-1926720-5 2-1926721-5 .594 [15.10] .079 [2.00] . 3 15 [ 8 .00] .1 3 0 [ 3 . 3 0] .156 [ 3 .96] m a x. part number 2-1926720-5 .6 3 0 [16.00] .079 [2.00] . 3 15 [ 8 .00] .1 3 0 [ 3 . 3 0] .156 [ 3 .96] m a x. part number 2-1926721-5
board-to-board products 36 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems minipak hd connectors minipak hd contact blades tyco electronics supplies the power entry module (pem) connector specified in the picmg microtca standard. the picmg microtca.0 standard is one of the latest standards addressing future telecommuni cations needs. the minipak hd connector combines 24 power con- tacts and 72 high density signal contacts. the power contacts are the industry proven contacts utilized in the universal power module (upm) and are capable of carrying 14.5 amps per contact when fully ener- gized. rugged contact design ensures long-term reliability and sacrificed contact tip, controls arcing during hot mate/unmate cycles. the minipak hd also features 3 levels of mating and selective gold plating on contacts. product facts designed to the picmg microtca.0 standard 30 microinches gold plating over nickel rohs compliant 24 high current density power contacts, able to carry up to 14.5 amps per contact when fully loaded industry proven universal power module (upm) power contacts hot-plug contact design controls arc during hot mate/unmate cycles 3 mating levels contact blades product facts designed for hot swap applications extended sacrificial contact tip absorbs arc main contacts stay free of contaminants technical documents product specification 108-2253 application specification 114-13182 industry standard picmg microtca r1.0 microtca and picmg are trademarks of picmg-pci industrial computer manufacturers group, inc.
board-to-board products 37 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems minipak hd connectors (continued) microtca connectors ? minipak hd board-to- board connector vertical receptacle, compliant press-fit part number 1469920-1 (tin-lead pcb tails) part number 1469920-2 (tin plated pcb tails) the vertical connector con- sists of 72 2 mm pin and 24 universal power module (upm) receptacle contacts. the contacts have compli- ant pin tails for press-fit applications. right-angle plug, solder tail or compliant press-fit part number 1469921-1 (solder tail) part number 1469922-1 (press-fit) part number 1469922-2 (press-fit, tin-lead pcb tails) the right-angle connector consists of 72 high density signal pins and 24 right- angle upm blades that feature 2 mating lengths for the mate first/break last ground sequencing. the right-angle connectors come in 2 piece tail variations, press-fit and solder. 2.213 [56.20] ref. .917 .004 [23.30 0.10 ] 2.406 .00 8 [61.10 0.20 ] .030 .002 [0.75 0.05 ] .531 [13.50] ref. .374 [9.50] ref. .1 8 7 [4.75] ref. ref. .016 [0.40] ref. 72 plcs. . 8 12 [20.62] 2 plcs. . 8 66 [22.00] ref. .217 [5.50] to centerline of cavity .929 [23.60] 1.559 .004 [39.60 0.10 ] .795 .004 [20.20 0.10 ] .472 .004 [12.00 0.10 ] .6 8 5 .004 [17.40 0.10 ] . 8 71 .006 [22.12 0.15 ] ref. .74 8 [19.00] ref. part number 1469920-1 part number 1469921-1 note: all part numbers are rohs compliant. pcb seating tool part number 1901650-1
board-to-board products 38 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems minipak hde connectors product facts compatible with 2 mm equipment practices per iec 61076-4-101 one-piece molded housing ? fewer parts to assemble to pcb very high current density ? 18 amps per contact on each contact in an 8-position (2 x 4) connector 4 pcb tails distributes the current with just 4.5 amps per plated through hole hot-pluggable contact design reduces contact degradation associated with live pcb insertions / extractions two-levels of contact sequencing for mate-first- break-last operation technical documents product specification 108-2289 instruction sheet 408-10157 the new minipak hde connector is the latest high current power module designed to serve in both backplane power distribu- tion and general pcb-to- pcb applications. it was designed to complement the most popular high-speed backplane connectors offered by tyco electronics, including hm-zd, z-pack tinman and multigig rt connectors. the two-row configuration offers a benefit to the pcb designer. the power can be fed from either the top or bottom row, with the return path routed through the other remaining row. alternatively, the same volt- age rail can be routed to both the top and bottom rows and the return path can be routed to both the top and bottom rows of adjacent contacts. the two row configuration offers the additional benefit of occupying just half the linear pcb edge space of other types of board-to- board power modules. the low mating force con- tact reduces the moment / stresses on the connector during mating and reduces the plating wear for long- term reliability. the minipak hde connec- tor has two-levels of blade lengths to provide mate- first-break-last operation for hot swap operation. in addition, in the event the connector is used to mate or un-mate to a live load, the sacrificial contact tip absorbs the arc to keep the remaining contact mating surfaces free of damage. this ?hot-plug? contact design has been approved by ul for current interrupt applications. all minipak hde connec- tors are easily applied to the pcb with common ?flat-rock? seating tools. the connector mates with tyco electronics? universal power module connectors found on page 55.
board-to-board products 39 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems minipak hde connectors (continued) contacts industry proven universal power module (upm) style contacts performance data current rating ? 18 amps on each contact in the 8-position (2x4) connector low level contact resistance ? 2 milli-ohms max operating temperature ? -40c to +105c technical documents product specification 108-2289 description part number dimension l mating connector* 2 x 3 1926223-1 .472" [12.00] 5-5223955-2 2 x 4 1926224-1 .590" [15.00] 120953-1 2 x 5 1926225-1 .708" [18.00] 120953-2 2 x 6 1926226-1 .826" [21.00] 120953-3 2 x 7 1926227-1 .944" [24.00] 120953-4 2 x 8 1926228-1 1.06" [27.00] 120953-5 2 x 9 1926229-1 1.18" [30.00] 120953-6 2 x 10 1926271-1 1.30" [33.00] 120953-7 2 x 11 1926272-1 1.42" [36.00] 120953-8 2 x 12 1926273-1 1.54" [39.00] 120953-9 *mating connectors are single row, minipak hde requires 2 x mating connectors. note: for more information on the mating connector please see page 52. receptacle seating tool part number 1585309-x. .844 [21.44] .969 [24.6 3 ] .118 [ 3 .00] pitch .75 3 [19.1 3 ] l .111 [2. 83 ]
40 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems board-to-board products flatpaq modular board-to-board power connectors ? our most modular board-to-board power connector product facts 32 amp high-performance elcon crown band power contacts true hot-plug power contacts available for current interruption under load versatile modular design allows customized configuration to meet your specific application requirements perpendicular, parallel and co-planar styles available sequenced mating of power and signal contacts solder and compliant press- fit termination to the board unique active guide modules double as alignment guide and power contact all flatpaq products in this section are rohs compliant typical applications board-to-board power interconnections hot-swap n+1 power distribution for telecommunications, servers and mini-computers uninterruptible power systems (ups) removable battery packs flatpaq connectors provide hot-pluggable ac and dc power in board- to-board applications. customized configurations of up to 45a power contacts, signal & logic lines, and guides (both active and passive) are enabled by the assembly of various standard modules. this allows the designer to specify guidance for blind- mating situations, contact mating sequence, spacing for voltage ratings, and current interruption under load (true hot-plug), to meet custom design requirements without incurring any tooling expense. product highlights highly configurable flatpaq connectors are custom configurable using standard modules that can be arranged in any order to meet the application requirements. it is even possible to have both power blades and power sockets in the same connector side. using off-the-shelf, modular components enables quick turnaround of sample requests, typically within one week, to allow your design to move forward on schedule. high-performance elcon power contacts flatpaq socket modules use proven crown band technology, for low insertion and extraction forces, minimal voltage drop and reduced temperature rise. the latest generation contacts are 45a usr rated (32.5a cnr) and can handle even higher currents when mounted on boards with 5 oz copper traces or on bus bars. hot-pluggable socket contacts are rated at 35a usr, 20a cnr. both hot-plug and regular sockets can be mixed in the same connector (as can both power blades and power sockets). standard power modules utilize the same contacts as the minipak connectors for cost effectiveness. the original ?float? mounted blade modules are still available where physically isolating the blade from the pcb solder joints is desired. 24-position straight mount signal socket modules are now available in a cost effective 1a design. power and signal sequencing power contacts are available in standard, premate and postmate lengths to meet your power sequencing requirements. signal contacts have standard and premate length options, consult customer service for details.
41 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems board-to-board products flatpaq modular board-to-board power connectors ? our most modular board-to-board power connector (continued) various contact termination styles all connectors are available in two lengths of solder termination, .115 (2.9 mm) nominal for 0.062 (1.6 mm) thick boards, and 0.177 (4.5 mm) for 0.093 (2.4 mm) and 0.125 (3.18 mm) boards. straight mount socket connectors are also available with compliant ?eye of the needle? design press-fit terminals for 0.093 (2.4 mm) minimum thickness boards and bus bars. tyco electronics will provide details of the recommended pressing fixture for each assembly. all terminations fit 0.040 +/- .0030 (1.02 =/- .08 mm) diameter plated through holes. alignment guides and mounting ears flatpaq connector alignment guides improve gatherability in blind-mate situations and can be either electrically active (35a rated) or passive. passive guides should be used in conjunction with mounting ears when placed at the end of the connector. mounting ears should also be considered on right- angle mounted connectors. finished connector drawing tyco electronics will provide a customer drawing showing all envelope dimensions and pcb mounting pattern based on the configuration indicated using the layout sheet available at www.tycoelectronics.com. see page 44 for details on completing the layout sheet. a drawing with general contact sequencing and alignment information is available; please contact customer service for a copy. safety regulatory agency compliance flatpaq connector has been evaluated by safety regulatory agencies for use in data, signal, control and power applications. consult customer service for details. 0 0 current, amperes temperature, c 5 10 15 20 25 30 35 40 45 50 55 10 20 30 40 50 60 70 80 90 100 2 oz. 3 oz. 5 oz. copper thickness 0 0 current, amperes voltage drop, mv 510 15 20 25 30 35 40 45 50 55 2 4 6 8 10 12 14 16 18 20 2 oz. 5 oz. copper thickness 3 oz. electrical performance the graphs below show the performance of the flatpaq contact design in terms of temperature rise against current. tests were performed on 250 v power modules mounted on pc boards with 2 oz, 3 oz, and 5 oz copper traces. temperature rise voltage drop
42 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems board-to-board products flatpaq connector product specifications materials insulators ppa, ul 94v-0 flammability rated, color black power blades copper alloy power sockets phosphor bronze hot-plug power sockets crown bands: beryllium copper & active guide sockets holder: phosphor bronze signal pin contacts solder termination: brass press-fit: phosphor bronze signal socket contacts 1 amp: phosphor bronze 3 amp: beryllium copper passive guide pin brass active guide pin copper alloy finishes contacts selectively plated gold ( 3 0 microinches minimum) with tin on terminations, all over nickel passive guide pin nickel active guide pin silver electrical current rating ul 45 amp power contacts cur/csa 3 2.5 amp current rating, ul 3 5 amp at 250v, 50 cycles hot-plug power contacts cur/csa 20 amp at 250v, 50 cycles signal contacts, 1 amp ul 1 amp, 250 vac cur/csa 1 amp, 250 vac signal contacts, 3 amp ul 3 amp, 250 vac cur/csa 2.5 amp, 250 vac contact resistance power 2 m maximum initial, ( 3 m maximum after 500 cycles durability), at 3 5a per mil-std-1 3 44, method 3 004 signal 15 m maximum initial, ( 3 0 m maximum after 500 cycles durability), at 100ma, 20 mv, per mil-std-1 3 44, method 3 002 insulation resistance 5,000 m minimum at 500vdc for 2 minutes, per mil-std-1 3 44, method 3 00 3 dielectric strength 1,500 vdc for 1 minute, per mil-std-1 3 44, method 3 001 mechanical insertion force power 4.0 lbf (17. 8 n) maximum signal 5.0 ozf (1.4 n) maximum, using .0 3 05 (.775 mm) diameter steel test pin extraction force power 1.0 lbf (4.4 n) minimum signal 0.5 ozf (0.1 n) minimum, using .0295 (.749 mm) diameter steel test pin contact retention power 10.0 lbf (44.4 n) minimum (in insulator) signal 5.0 lbf (22.2 n) minimum durability 500 cycles, per mil-std-1 3 44, method 2016 operating temperature -40 to +105 c recommended pcb hole finished hole: 0.040 +/- .00 3 0 dia. (1.02 +/- .0 8 mm dia.) drilled hole: 0.045 3 +/- .0005 dia. (1.15 +/- .01 3 mm dia.) copper plate: 0.0010 (.025 mm) min. per surface tin plate: 0.000 3 (.00 8 mm) min. per surface press-fit tooling press fixture is recommended for compliant press-fit assemblies. consult tyco electronics for tool drawing marking connectors are marked with manufacturer?s logo, part number and lot code
43 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems board-to-board products flatpaq connectors note: all part numbers are rohs compliant. 2.559 [65.00] .551 [14.00] part number 6646465-1 flatpaq 250v straight socket connector 4 power, 24 signal contacts part number 6646597-1 flatpaq 250v straight socket connection with active guide pin 2 (250v) power, 2 amps signal contacts part number 6646722-1 flatpaq 600v right-angle pin connector with guide socket 7 (600v) power, 6 signal contacts 3.209 [81.50] .551 [14.00] .551 [14.00] .984 [25.00] 4.88 [124.00] .551 [14.00] .551 [14.00]
44 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems board-to-board products how to specify your modular flatpaq connector in order to build your modular flatpaq connector, it is necessary to specify all application-specific requirements such as required modules, their order, termination, and sequencing. for this purpose, a modular flatpaq connector layout form such as the one shown below is available. just complete the form and send it to tyco electronics customer service. we will generate a customer drawing for you to check and approve prior to connector production. samples are also available upon request. how to obtain modular flatpaq connector layout forms modular flatpaq connector layout forms can be obtained directly from customer service or through your tyco electronics sales engineer. they can also be downloaded from the website; at http://www.tycoelectronics.com. 1 enter your contact infor- mation, including signa- ture and date. 2 indicate the connector layout by filling in the fp number of each module required in the boxes, one per box. use one form per mated pair. the left to right order of the modules should match the mating face views of the connector. when laying out right- angle assemblies, make sure that you look at the mating face with the termination tails facing downwards. 3 for solder terminated assemblies, indicate the tail length for each half of the connector using the checkboxes to the right of the layout grid. sample modular flatpaq connector layout form write the ?fp? numbers to indicate the layout of one half of the connector assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards). fp fp fp fp fp fp fp fp fp fp fp fp fp fp solder tail options ? .115" (2.9 mm); .062" thick boards ? .177" (4.5 mm); .093/.125" boards fp fp fp fp fp fp fp fp fp fp fp fp fp fp solder tail options ? .115" (2.9 mm); .062" thick boards ? .177" (4.5 mm); .093/.125" boards write the ?fp? numbers to indicate the layout of the mate of the above assembly, matching the left to right order with the mat ing face view of the connector (right-angle assembly tails facing downwards). right-angle mount 250 v power modules fp151 standard blade fp105 float, standard fp152 premate blade fp106 float, premate fp153 postmate blade fp107 float, postmate fp104 hot-plug socket fp512 spacer, 250 v signal modules fp302 24-pin fp303 24-pin socket fp314 6-pin fp315 6-pin socket 600 v power modules fp155 standard blade fp121 float, standard fp156 premate blade fp122 float, premate fp157 postmate blade fp123 float, postmate fp120 hot-plug socket fp514 spacer, 600 v mounts fp500 left flange mount fp501 right flange mount guides right-angle guide sockets fp506 passive fp516 active fp507 right-angle passive guide pin signal modules fp300 24-pin fp400 24-pin, press-fit fp318 24-pin socket fp418 24-pin skt, press-fit fp301 24-pin skt, 3a rated fp401 24-pin skt, 3a, press-fit fp312 6-pin fp412 6-pin, press-fit fp313 6-pin socket, 3a rated fp413 6-pin skt, 3a, press-fit 600 v power modules fp154 socket, solder fp254 socket, press-fit fp116 hot-plug, solder fp216 hot-plug, press-fit fp165 standard blade fp117 float, standard fp166 premate blade fp118 float, premate fp167 postmate blade fp119 float, postmate fp513 spacer, 600 v mounts fp500 left flange mount fp501 right flange mount guides fp502 straight passive guide socket straight guide pins fp503 passive fp515 active, m3 fp517 active, 4-40 straight mount 250 v power modules fp150 socket, solder fp250 socket, press-fit fp100 hot-plug, solder fp200 hot-plug, press-fit fp161 standard blade fp101 float, standard fp162 premate blade fp102 float, premate fp163 postmate blade fp103 float, postmate fp511 spacer, 250 v note: all modules are solder tail termination unless indicated as compliant press-fit. select solder tail length using check boxes to the right of the connector layout grid above. 0.09 3 " or thicker boards are recommended for compliant press-fit termination style. consult tyco electronics for signal module sequencing. see catalog 177 3 096 for benefits of hot-plug and float options. instructions 1. indicate the connector layout by filling in the fp number of each mod- ule required in the boxes, one per box. use one form per mated pair. 2. the left to right order of the modules should match the mating face views of the connector. when laying out right-angle assemblies , make sure you look at the mating face with the termination tails facing downwards. 3. for solder terminated assemblies , indicate the tail length for each half of the connector using the checkboxes to the right of the layout grid. 4. sign, date and send the completed form to your local tyco electronics sales engineer. upon receipt of this form, tyco electronics will generate a customer drawing for you to check and approve prior to connector production. enter customer information company location contact name title telephone fax email address i am: ? end user ? contract manufacturer (end user: ) signature today?s date annual quantity required submit to your local tyco electronics sales engineer.
45 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems board-to-board products iccon single pole power connectors product facts uses high-performance crown contact 35a current rating true compliant press-fit and solder tails pin locking feature option standard dip footprint .300 x .100 and iccon slimline connector .100 x .100 insulator rated at 105c, ul 94v-0 meets safety regulatory requirements #8 awg wire size parallel and perpendicular sequencing capability all iccon products in this section are rohs compliant typical applications power distribution board-to-board interconnection board-to-busbar interconnection board-to-wire interconnection high-density power designs board stacking iccon connectors provide a reliable high current power interconnection with quick connect/disconnect function for space constrained motherboard- daughterboard, cable- board and board-busbar power delivery applications. product highlights high performance contact iccon connectors use elcon crown band contact, a multifingered spring which provides a greater surface contact area, thus ensuring small millivolt drop, minimum heat generation and very low insertion and extraction forces. optional locking feature the optional locking feature provides minimum 5 lbs. (2.21kg) retention force to improve connection integrity, securing against accidental unmating in harsh mechanical conditions. support for multiple mounting styles iccon connectors are available with press-fit or solder tails for mounting on both pc boards and bus bars. tyco electronics uses eye of the needle true compliant tails for the most reliable mounting using solderless techniques. each iccon connector has a 10 pin dip footprint for convenient industry stan- dard mounting. through hole socket connectors can be used in ?bottom entry? applications. mating with discrete contracts for further versatility, iccon connector products can mate with discrete contacts, available in a variety of termination types. iccon slimline connectors with a footprint close to 30% smaller than the standard iccon connector products, the iccon slimline connector products allow integrating more components in less board real estate, providing substantial space savings compared to connectors of this type in the same performance range. stacked iccon designed for motherboard- to-daughtercard power distribution systems, the stacked iccon combined power/guide module occupies significantly less pcb edge space than separate modules. providing more than 200 amps/inch, this right-angle mounted connector is ideal for applications needing high current density.
46 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems board-to-board products iccon standard dip connectors (.300 x .100 footprint) note: all part numbers are rohs compliant. right-angle receptacle part number 6643232-1 solder part number 6643272-1 compliant vertical pin for part numbers and ?a? dimension see table below vertical receptacle part number 6643264-1 through hole, solder part number 6643219-1 closed, solder part number 6643269-1 through hole, compliant right-angle pin for part numbers and ?a? dimension see table below .400 [10.16] .400 [10.16] .400 [10.16] .400 [10.16] .400 [10.16] .400 [10.16] .400 [10.16] .400 [10.16] .400 [10.16] .400 [10.16] .420 [10.66] .150 [3.81] .150 [3.81] .150 [3.81] .150 [3.81] .150 [3.81] .180 [4.57] .300 [7.62] .300 [7.62] .300 [7.62] .300 [7.62] .300 [7.62] .300 [7.62] .300 [7.62] .142 [3.60] .500 [12.70] .484 [12.29] .665 [16.89] .500 [12.70] .500 [12.70] .500 [12.70] .500 [12.70] .520 [13.20] .520 [13.20] .520 [13.20] .520 [13.20] a a a a .100 [2.54] .180 [4.57] .180 [4.57] .400 [10.16] .400 [10.16] .400 [10.16] .500 [12.70] .400 [10.16] .100 [2.54] .100 [2.54] .100 [2.54] .100 [2.54] .100 [2.54] .100 [2.54] .200 [5.08] .200 [5.08] s older s older s older di a . .142 [3.60] di a . .400 [10.16] .500 [12.70] .142 [3.60] di a . ty p. ty p. right-angle pins s older tail compliant locking s tyle length ?a? 664 3 2 8 1-1 664 3 275-1 non-lock .470 [11.9 3 ] 664 3 276-1 664 3 27 3 -1 lock .470 [11.9 3 ] 664 3 4 3 1-1 664 3 442-1 non-lock .570 [14.4 8 ] 664 3 4 3 2-1 664 3 44 3 -1 non-lock .750 [19.05] 664 3 4 33 -1 664 3 444-1 non-lock 1.000 [25.40] 664 3 4 3 4-1 664 3 445-1 non-lock 1.250 [ 3 1.75] 66507 8 5-1 664 3 446-1 non-lock 1.500 [ 38 .10] 664 3 4 3 5-1 664 3 447-1 non-lock 1.750 [44.45] vertical pins s older tail compliant locking s tyle length ?a? 664 3 2 83 -1 664 3 274-1 non-lock .470 [11.9 3 ] 664 3 266-1 664 3 271-1 lock .470 [11.9 3 ] 664 3 4 3 6-1 664 3 449-1 non-lock .570 [14.4 8 ] 664 3 4 3 7-1 664 3 450-1 non-lock .750 [19.05] 664 3 4 38 -1 664 3 451-1 non-lock 1.000 [25.40] 664 3 4 3 9-1 67664 3 9-1 non-lock 1.250 [ 3 1.75] 664 3 440-1 6766440-1 non-lock 1.500 [ 38 .10] 664 3 441-1 6766441-1 non-lock 1.750 [44.45]
47 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems board-to-board products iccon discrete contacts note: all part numbers are rohs compliant. crimp socket part number 6648317-1 #8 awg crimp pins part number 1766163-1 #8 awg non-lock part number 1766160-1 #8 awg lock part number 1766816-1 #10 awg non-lock part number 1766161-1 #10 awg lock board-mount pin ? floating part number 6643252-1 ?a? = 1.250 (31.75) part number 6643253-1 ?a? = 1.350 (34.29) mating pcb-mount part number 6643248-1 1.00 [25.40] di a . fl a nge di a . crimp b a rrel .264 [6.70] .305 [7.74] di a . .470 [11.93] 1.02 [25.90] .142 [3.60] .305 [7.74] .264 [6.70] di a . fl a nge di a . crimp b a rrel board-mount pin part number 1766815-1 ?a? = 1.250 (31.75) part number 1766157-1 ?a? = 1.350 (34.29) double-ended board-mount pin part number 1766817-1 mounted example: .175 [4.44] a .760 [19.30] .026 [0.66] .100 [2.54] .436 [11.07] .437 [11.09] mountin g requirement s jam nut di a . di a . di a . m a x. 3 ang u l a r deflection .125 [3.17] di a . #7/16-20 s h a rp corner s permi ss i b le .438 .001 [11.12 0.02 ] c l .650 [16.51] .562 [14.27] .465 [11.81] pcb j a m n u t .175 [4.44] a .375 [9.52] .170 [4.31] .361 [9.16] .312 [7.92] .225 [5.71] di a . .125 [3.17] di a . #10-32 pcb-mount receptacle for increased gatherability (for use with floating pin) 2.5 mm .361 [9.16] .312 [7.92] .600 [15.24] .125 [3.17] .725 [18.41] 3.525 [89.54] 1.825 [46.36] 1.700 [43.18] .375 [9.52] .200 [5.08] .130 [3.30] di a . .230 [5.84] di a . .130 [3.30] di a . .154 [3.91] di a . #10-32
48 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems board-to-board products iccon connector electrical performance electrical performance stacked iccon 2-position right-angle socket assembly 25 amps per socket part number 2085181-1 note: all part numbers are rohs compliant. .768 [19.50] .205 [5.20] .209 [5.30] 2 plc s . .394 .002 [10.00 0.05 ] stacked iccon pins a .368 [9.35] ? .125 [3.17] dim. a part number .6 3 0 176666 3 -1 16.00 .709 176666 3 -2 1 8 .00 .7 8 7 176666 3 -6 20.00
49 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems board-to-board products iccon slimline connectors (.100 x .100 footprint) note: all part numbers are rohs compliant. specifications finishes crowns 3 0 microinches gold plated over nickel pin contacts silver over nickel material housing polyester, 3 0% glass-filled, ul 94v-0 black body and pin contacts copper alloy crowns copper alloy electrical ratings ul (usr) 3 5a at 250v ul (cnr) 25a at 250v voltage drop at ul rating 27.2mv parallel pin part number 6643228-1 solder part number 6643227-1 solder w/locking feature part number 6643222-1 compliant part number 6643223-1 compliant w/ locking feature parallel socket part number 6643229-1 solder part number 6643220-1 press-fit connector mounting the iccon slimline connector is optimized for a board thickness of .093" (2.38 mm), but can be suc- cessfully used on boards from .062" to .125" (1.58 mm to 3.17 mm) contact system performance, iccon slimline connector current ratings vs. mv drop/temperature rise non-locking version, mounted on 2 oz. and 5 oz. copper boards
board-to-board products 50 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems mini power modules the tyco electronics mini power module family of products are designed specifically to compliment the hard metric board-to- board backplane intercon- nects. these products include, multigig rt, z-pack 2 mm hm, z-pack hm-zd, futurebus+ and other connectors. available in ?standard? and ?reverse? orientations, the power modules can provide touch- safe protection (per iec 60950) to either side of the connection (backplane or daughter card.) both the headers and receptacle offer compliant pin connections to the pcb. the universal power module and multigig rt connectors use the action pin contact compliant design to provide maximum surface connec- tion to the plated through hole. the range of products offers power contacts rated as low as 3 amps per contact (futurebus+ connectors) up through 20 amps per contact (multigig rt connectors). in addition, the newest products offer high conduc- tivity contacts which improve the current carry- ing capacity by as much as 50%. the low contact normal force, available lubricated surface coating (upm) and high conductivity materials combine to produce a high durability cycle rating and high current density. in addition, the high tempera- ture housing and contact materials make these power modules suitable for a wide variety of applications including modular hot-swap power supplies used in computer, telecommunica- tions, medical, and indus- trial equipment. generous alignment features designed into the housings on the mini power drawer connector and optional guidance hardware make these power modules ideal for blind-mating applications. product facts hard metric design compatible with z-pack 2 mm hm, z-pack hm-zd, multigig rt and futurebus+ connectors sequenced contact options for ?make-first-break-last? applications compliant press-fit connections to pcb high durability 200 cycles ? multigig rt, upm connectors 100 cycles ? futurebus+ connectors optional guide pins & sockets for blind-mate applications bellcore approved (contact tyco electronics for specific part numbers) recognized to us and canadian requirements under the component recognition program of underwriters laboratories, file #e28476 produced under a quality management system certified to iso 9001 a copy of the certificate is available upon request. r r and c need more information? call technical support at the numbers listed below. technical support is staffed with specialists well versed in all tyco electronics products. they can provide you with: technical support catalogs technical documents product samples tyco electronics authorized distributor locations
board-to-board products 51 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems mini power modules for pcb-to-pcb power distribution multigig rt power modules the newest of the power modules. designed specifically for use with tyco electronics 2 mm backplane connectors. suitable for 0.8 mm card spacing and made from high conductivity copper alloys, these power modules offer improved power density and high cycle life. the distribution to the pcb is through six action pin compliant tails which offer maxi- mum surface area contact to the plated through hole. the design offers electrical protection with its sacrificial contact design and mechanical protection by recess- ing the power contacts. contacts are rated for up to 20 amps per contact, which delivers up to 120 amps per linear inch . three contact mating lengths are avail- able, in 1.5 mm sequence levels. universal power module (upm) also designed to complement tyco electronics 2 mm backplane connectors, the design meets iec 60950 touch-safe require- ments by reversing the orientation as compared to the futurebus+ power modules. the touch-safe receptacle is applied to the ?hot? side, which is typically the back- plane side of the connection. offered in both a standard power grade, rated at 10 amps per con- tact and high power grade which carries 16 amps per contact ? resulting in up to 100 amps per linear inch . hot-plug design and low normal force provide high durability and high reliability. three contact mating lengths are available in 1.6 mm sequence levels. multiple contact sequence patterns are available. z-pack 2 mm futurebus+ power modules the power modules, designed to iec 61076-4-ox, are used along with tyco electronics futurebus+ backplane connectors. the con- tacts are rated for 3 amps and fully loaded will carry approx. 50 amps per linear inch. three contact mating lengths available in 0.75 mm increments. ? designed for hot-plug operation ? 6 pcb tails per contact ? lubricated for environmental protection ? designed for hot-plug ? 4 pcb tails per contact
board-to-board products 52 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems multigig rt power modules material and finish housing ? liquid crystal polymer contacts ? phosphor bronze plating ? .000050 [0.00127] min gold in mating area. .000020 [0.000508] min. tin on pcb tail over .000050 [0.00127] min. nickel over all related product data guiding hardware (optional) ? pages 58 and 59 seating tooling ? headers ? no tool required ? flat rock receptacles ? see application specification technical documents product specification 108-2062 application specification 114-13062 no. of dimension part positions x sequence number l,l 1410279-7 m,l 1410279-8 2 .417 [10.6] s,l 1410279-9 s,s 1-1410279-0 s,m 1-1410279-1 m,m 1-1410279-2 l,l,l,l 1-1410271-1 m,l,l,m 1-1410271-2 s,l,l,m 1-1410271-3 s,l,l,s 1-1410271-4 4 .701 [17.8] s,m,l,m 1-1410271-5 m,m,m,m 1-1410271-6 s,m,m,s 1-1410271-7 s,s,s,s 1-1410271-8 m,s,s,m 2-1410271-0 sequencing reads left-to-right along mating face. l (long) = 0.541 [13.75], m (medium) = 0.482 [12.25], s (short) = 0.423 [10.75] x right-angle headers material and finish housing ? liquid crystal polymer contacts ? phosphor bronze plating ? 0.00127 (.000050) min gold in mating area. 0.000580 (.000020) min. tin on pcb tail over 0.00127 (.000050) min. nickel over all related product data guiding hardware (optional) ? pages 58 and 59 seating tooling ? headers ? no tool required ? flat rock receptacles ? see application specification technical documents product specification 108-2062 application specification 114-13062 no. of dimension part positions l number 2 .333 [8.45] 1410278-2 4 .616 [15.65] 1410270-2 l vertical receptacle
board-to-board products 53 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems universal power module (upm) note: all part numbers are rohs compliant. material and finish housing ? pbt natural color ul 94v-0 contacts ? standard power ? phosphor bronze high power ? high conductivity copper alloy plating ? 0.00127 [.000050] min. gold in mating area, 0.0050 [.000020] min. tin-lead on action pin post area, with entire contact underplated 0.00127 [.000050] min. nickel notes: 1. environmental lubrication pre-applied 2. rohs compliant parts have tin plated action pin posts related product data durability ? 250 cycles guiding hardware (optional) ? pages 58 and 59 seating tooling ? header seating tool 224441-x board support fixture 224442-1 receptacle seating tool 224421-x board support fixture 217602-1 technical documents product specification 108-1651 slim upm product specification 108-78387 application specification 114-1103 instruction sheet 408-4169 (receptacle seating tool 224421-x) standard power high power number of dimension 10 amps/contact part 16 amps/contact part positions l sequence* number sequence* number pattern pattern l,l,l 5223961-1 l,l,l 5-5223961-1 3 .472 [12.0] m,l,m 5223963-1 m,l,m 5-5223963-1 ** ** ** ** l,l,l,l 5646954-1 l,l,l,l 120954-1 4 .591 [15.0] s,m,l,s 5646954-2 l,m,s,s 120954-2 ** ** ** ** l,l,l,l,l 5646955-1 l,l,l,l,l 120955-1 5 .709 [18.0] m,m,m,m,l 5646955-2 m,m,l,m,m 120955-2 ** ** ** ** l,l,l,l,l,l 5646956-1 l,l,l,l,l,l 120956-1 6 .827 [21.0] l,m,m,m,m,l 5646956-2 l,m,s,s,s,s 120956-2 ** ** ** ** 7 .945 [24.0] l,l,l,l,l,l,l 5646957-1 l,l,l,l,l,l,l 120957-1 ** ** l,s,s,l,s,s,l 120957-2 8 1.063 [27.0] l,l,l,l,l,l,l,l 5646958-1 l,l,l,l,l,l,l,l 120958-1 l,s,l,s,l,s,l,s 5646958-2 l,m,s,s,s,s,s,s 120958-2 *sequencing reads left-to-right along mating face. l (long) = 0.429 [10.9], m (medium) = 0.366 [9.3], s [short] = 0.302 [7.68] **other sequence patterns available. see on-line customer drawing. .657 [16.70] .661 [16. 8 0] ref. slim upm right-angle plug number of positions width part number 0.335 [8.5] 1903977-1 4 1903977-2 slim upm plug l right-angle plug
board-to-board products 54 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 universal power module (upm) (continued) note: all part numbers are rohs compliant. power connectors & interconnection systems material and finish housing ? pbt natural color ul 94v-0 contacts ? standard power ? phosphor bronze high power ? high conductivity copper alloy plating ? 0.00127 [.000050] min. gold in mating area, 0.0050 [.000020] min. tin-lead on action pin post area, with entire contact underplated 0.00127 [.000050] min. nickel notes: 1. environmental lubrication pre-applied 2. rohs compliant parts have tin plated action pin posts related product data durability ? 250 cycles guiding hardware (optional) ? pages 58 and 59 seating tooling ? header seating tool 224441-x board support fixture 224442-1 receptacle seating tool 224421-x board support fixture 217602-1 technical documents product specification 108-1651 application specification 114-1103 part numbers number of dimension 15 mm 18 mm positions l stack height stack height 3 .470 [11.95] 1645498-1 1645499-1 4 .589 [14.95] 1645498-2 1645499-2 5 .707 [17.95] 1645498-3 1645499-3 6 .825 [20.95] 1645498-4 1645499-4 7 .943 [23.95] 1645498-5 1645499-5 8 1.061 [26.95] 1645498-6 1645499-6 9 1.179 [29.95] 1645498-7 1645499-7 vertical plug material and finish housing ?lcp contacts ? high conductivity copper alloy current rating ? 18 amps per contact ?new? low profile universal power module .11 8 [ 3 .00] ty p. .366 [9. 3 0] ref. ? .024 [0.61] all pl a ted thr u hole s ref. .117 [2.9 8 ] ref. .117 [2.9 8 ] recommended pcb layout ref. ref. .11 8 [ 3 .00] .09 8 [2.50] .09 8 [2.50] .059 [1.50] .059 [1.50] ty p. 3 plc s . .059 [1.50] .059 [1.50] .07 8 .010 [2.00 0.25 ] .491 .010 [12.46 0.25 ] l .020 [0.50] .020 [0.50] c l c l .5 8 5 [14. 8 5] .52 [1 3 .15] vertical receptacle part number 1982257-5 .31 [7. 8 0] right-angle plug part number 1982260-5 new
board-to-board products 55 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems universal power module (upm) (continued) material and finish housing ? pbt natural color ul 94v-0 contacts ? standard power ? phosphor bronze high power ? high conductivity copper alloy plating ? 0.00127 (.000050) min. gold in mating area, 0.0050 (.000020) min. tin-lead on action pin post area, with entire contact underplated 0.00127 (.000050) min. nickel notes: 1. environmental lubrication pre-applied 2. rohs compliant parts have tin plated action pin posts related product data durability ? 250 cycles mating force ? 1.0n per contact unmating force ? .5n per contact guiding hardware (optional) ? pages 58 and 59 seating tooling ? header seating tool 224441-x board support fixture 224442-1 receptacle seating tool 224421-x board support fixture 217602-1 technical documents product specification 108-1651 (upm) 108-78387 (slim upm) application specification 114-1103 instruction sheet 408-4169 (receptacle seating tool 224421-x) new short pcb tail available. contact tyco electronics for more information. vertical right-angle no. of standard power high power high power circuit 10 amps/contact 16 amps/contact 16 amps/contact positions part numbers part numbers part numbers 3 5223955-2 5-5223955-2 120943-1 4 5223995-1 120953-1 120943-2 5 5223995-2 120953-2 120943-3 6 5223995-3 120953-3 120943-4 7 5223995-4 120953-4 120943-5 8 5223995-5 120953-5 120943-6 9 5223995-6 120953-6 120943-7 .47 8 .002 [12.15 0.05 ] .236 .002 [6.00 0.05 ] . 3 02 .00 3 [7.67 0.08 ] . 3 92 .002 [9.95 0.05 ] .984 [25.00] right-angle part number 12094 3 part number 190 3 978 vertical and right-angle receptacles slim upm vertical receptacle number of positions width part number 4 .2 3 6 1903978-1 [6.00] 1903978-2 seating tool
board-to-board products 56 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems z-pack 2 mm futurebus+ power modules recommended pc board hole layout per ipc-d- 3 00, type ii, class c (component side) 4.00 1 12.00 1 10.00 3 spaces at 2.00 = 6.00 1.50 +0.10 1 -0.00 dia. typ. (drilled hole) 1 dimensions apply to solder lead versions only. 15.80 11.8 3 vertical pin assemblies with solder leads and compliant press-fit leads material and finish housing ? liquid crystal polymer pin contacts ? phosphor bronze, mating surface plating conforms to all testing specified for telcordia uncontrolled environment, with entire contact underplated with 0.00127 min. nickel. see customer drawing for spe- cific lead plating. related product data current rating ? 5 amps per contact mating force ? 2.4n per contact max. unmating force ? 0.3n per contact max. durability ? 250 cycles technical documents product specification 108-1441 application specification 114-1075 instruction sheets 408-6927, 408-4157, 408-4488 solder leads 3 spaces at 2.00 = 6.00 11.50 17.00 lead length 1 3 .60 mating post length (see chart below.) rows a b c d 17.80 11.88 recommended pc board hole layout per ipc-d- 3 00, type ii, class c (component side) 4.00 1 14.00 1 10.00 1.50 +0.10 1 -0.00 dia. typ. (drilled hole) 1 dimensions apply to solder lead versions only. 1 3 .50 1 3 .60 4 spaces at 2.00 = 8.00 mating post length (see chart below) solder leads 3 .40 4.25 4.25 rows a b c d e lead length 4 spaces at 2.00 = 8.00 part numbers number of mating post 4.25 3 .2 press-fit housing seating positions lengths solder lead solder lead shroud tooling .256 [6.50] 5536600-1 5536628-1 5536603-1 8 .285 [7.25] 5536625-1 ? ? 536565-x 58512-1 .315 [8.00] 5536623-1 ? 5536620-1 10 .256 [6.50] ? ? 5536642-1 223041-x 1214224-1 .315 [8.00] ? ? 5536642-7 4 row 5 row reference specification 114-1075 for plated through hole requirements.
board-to-board products 57 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems z-pack 2 mm futurebus+ power modules (continued) right-angle receptacle assemblies with solder leads and compliant press-fit leads material and finish housing ? liquid crystal polymer receptacle contacts ? phosphor bronze, mating surface plating conforms to all testing specified for telcordia uncontrolled environment, with entire contact underplated with 0.00127 min. nickel. see customer drawing for spe- cific lead plating. technical documents product specification 108-1441 application specification 114-1075 instruction sheets 408-6927 3 spaces at 2.00 = 6.00 ref. 11. 3 0 0.1 3 .56 0. 3 ty p. 8.8 0.08 +0.1 0.5 -0 9.50 20.45 2.25 max. (point of contact) 4.00 3 .00 0.15 4.00 1.00 12.00 ty p. 3 spaces at 2.00 = 6.00 1.50 +0.10 -0.00 dia. typ. (drilled hole) 2.05 +0.10 -0.00 dia. typ. drilled hole 2.00 ty p. 4 spaces at 2.00 = 8.00 ref. 6.00 1 3 . 3 0 0.1 3 .56 0. 3 ty p. 10.8 0.08 +0.1 0.5 -0 9.50 22.45 2.25 max. (point of contact) recommended pc board hole layout per ipc-d- 3 00, type ii, class c (component side) 4.00 ty p. 3 .000.15 1.00 4.00 5 spaces at 2.00 = 10.00 ref. 4 spaces at 2.00 = 8.00 ref. 1.50 +0.10 -0.00 dia. typ. (drilled hole) 2.05 +0.10 -0.00 dia. typ. drilled hole recommended pc board hole layout per ipc-d- 3 00, type ii, class c (component side) part numbers number of solder tail length press-fit seating tool positions 0.107 [2.7 3 ]0.1 3 9 [ 3 .5 3 ] 0.140 [ 3 .56] 8 5536607-1 5536613-1 5536614-1 industry standard flat rock 10 5223092-1 5223093-1 5536649-1 industry standard flat rock 4 row 5 row reference specification 114-1075 for plated through hole requirements.
board-to-board products 58 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems backplane and co-planar guide modules keyed guide modules die cast pin and receptacle keyed to prevent mis-mating daughter cards multiple thread lengths available gatherability +/-0.100" advancedtca guide modules die cast pins and receptacles keyed to prevent mis-mating daughter cards twin pins ? provide more keying options meets picmg 3.0 specifications gatherability +/-0.50" un-keyed guide modules stainless steel pin die cast receptacle multiple thread lengths available gatherability +/-0.100" seating tool ? part number 224440-1 board support fixture ? part number 217603-1 .394 [10.00] .311 [7.90] .311 [7.90] l part number type dim. l vertical right-angle vertical vertical guide guide guide spacer pin module module module m4, 6.2 mm thread length 1.235 [31.36] 223956-1 5223957-1 m4, 7.5 mm thread length 1.269 [32.23] 223982-1 (as shown) 1645545-1 m4, 12.7 mm thread length 1.491 [37.86] 223969-1 5223979-1 1934988-1 (15 mm) 8-32, 12.7 mm thread length 1.491 [37.86] 223969-4 (with dual 1645545-2 m4, 9.2 mm thread length 1.353 [34.36] 223969-7 mounting (18 mm) m4, internal thread 1.378 [35.00] 1857988-1 position) part number type right-angle guide module vertical pin right-angle 4-40 m2.5 pin 0 5223986-1 5120913-1 1469265-1 90 5223986-3 5120913-3 5223985-1 1469265-3 180 5223986-5 5120913-5 1469265-5 225 5223986-6 5120913-6 1469265-6 part number advancedtca type both pins top pin keyed 270 not keyed module keyed 0 bottom pin keyed 90 designation right-angle pin long 1-1469372-1 3-1469372-7 ? a2 vertical pin short 1-1469387-1 3-1469387-7 ? a1 vertical pin long 1-1469388-1 3-1469388-7 ? a2 right-angle receptacle 1-1469373-1 3-1469373-7 1469374-1 k1/k2 single pin rear assembly ? ? 1469269-x* rk1 *-x identified by pcb thickness. see customer drawing for details. advancedtca is a trademark of picmg-pci industrial computer manufacturers group, inc. vertical guide vertical spacer
board-to-board products 59 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems note: all part numbers are rohs compliant. backplane and co-planar guide modules (continued) 10.8 guide modules rugged design ? to support heavier cards better gatherability +/-3.5 mm 10.8 mm width die cast pin die cast receptacle esd ground option finish: nickel plated 9.0 vita 46 guide modules die cast pins and receptacles keyed to prevent mis-mating daughter cards meets vita 46 specification gatherability +/-3.5 mm finish: silver plated 7.2 thin guide modules die cast pin and receptacle 7.2 mm width gatherability +/-2.5 mm finish: trivalent chromium .28 3 [7.20] .28 3 [7.20] .28 3 [7.20] . 3 54 [9.00] .425 [10.80] part number type right-angle vertical pin with esd without esd internal m 3 .5 thread external m5 thread 0 1-1410297-1 1-1410546-1 90 1-1410297-3 1-1410546-3 1410548-3 1-1410773-2 180 1-1410297-5 1-1410546-5 225 1-1410297-6 1-1410546-6 *see customer drawing for dash numbers part number type right-angle* vertical pin thread depth 10 mm 11.6 mm 1 3 .1 mm 0 1-1469492-1 45 1-1469492-2 90 1-1469492-3 1-1469491-2 1-1469491-3 1-1469491-4 270 1-1469492-7 315 1-1469492-8 un-keyed 1-1469492-9 *mounting screw part number 1410946-x required vita 41 guide modules die cast pins and receptacles meets vita 41 specification gatherability +/-2 mm finish: clear chromate key part number vertical short pin vertical long pin right-angle module 0 1410962-1 1410963-1 1410465-1 270 1410962-7 1410963-7 1410465-7 part number right-angle vertical pin thread length 8.7 mm 11.6 mm 1410714-3 1-1410710-1 1-1410710-3 type part number vertical pin double-ended 1410956-1
board-to-board products 60 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems z1 power connector for advancedtca zone 1 applications product facts designed to picmg 3.0 standard high conductivity copper alloy on size 16 power contacts .76 micro-meters [30 microinch] gold over 1.27 micrometers [50 microinch] nickel plating at contact interface gold-thickness controlled on inside of socket and outside of pin ? at contact interface points rohs compliant stainless steel spring provides contact normal force ? resists relaxation at elevated temperatures eye of the needle compliant press-fit termination no special tools needed to seat connectors to pcb ? standard flat-rock seating tools additional pcb retention hardware not required introduction tyco electronics supplies both the power and the signal connectors specified in the advanced telecommunications computer architecture (advancedtca) standard. this standard (picmg 3.0) is one of the latest stan- dards addressing future telecommunications needs. the advancedtca power connector, designated for use in zone 1 per picmg 3.0, combines 8 high conductivity size 16 pin & socket contacts along with 22 size 22 pin & socket contacts, plus guidance into a compact interface. both connector halves feature proven compliant press-fit contacts for easy solder-less termination to printed circuit boards. based on years of reliable long-term field installations the power contact design is based upon tyco electronics? famous type iii+ contact design. by adding the use of a high conductivity cop- per alloy and the low-force eye-of-needle compliant pin section, the new con- tact delivers both ease of installation (with flat-rock seating tools) as well as industry-leading current carrying capability. the power contacts are capable of carrying 20 amps per contact and the signals are capable of carrying 2 amps per contact. the housing design also offers improvements com- pared to other industry alternatives. the lead-in design for the contact cavities provides better resistance from contact stubbing. the contact retention has also been designed to eliminate the need for additional hard- ware sometimes used to hold the connectors to the pcb after pressing in to the pcb. the result is a connector which is easy to install, meets all the picmg 3.0 performance requirements and stays retained to the pcb without the additional labor required to add hardware. typical electrical properties current ratings ? tested in accordance with csa c22.2 no. 182.3-m1987 and iec 60512-3, test 5a requirements: positions 1?24, 27, 32 ? 1 amp each, per the picmg 3.0 specification positions 25, 26, 28?31, and 34 ? 20 amps each, exceeds the picmg 3.0 specification dielectric withstanding voltage ? positions 1?16 ? 1000 volts rms positions 17?24 ? 2000 volts rms positions 25?34 ? 2000 volts rms environmental parameters maximum continuous operating temperature ? 105c durability rating ? 250 cycles, per picmg 3.0 technical documents product specification 108-2216 application specification 114-13156 industry standard picmg 3.0, rev. 2.0 advancedtca and picmg are trademarks of the picmg-pci industrial computer manufacturers group, inc. metric dimensions are millimeters over inches
board-to-board products 61 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems z1 power connector for advancedtca zone 1 applications (continued) 20.90 [.823] 28.60 [1.126] 46.10 [1.815] 17.50 [.689] 20.90 [.823] 28.60 [1.126] 17.50 [.689] 10. 3 5 [.407] material and finish insulators ? thermoplastic, glass reinforced, ul 94v-0 signal pins ? copper alloy power contacts ? high conductivity copper alloy, plated 0.00076 [.000030] min. gold in mating area over 0.00127 [.000050] min. nickel compliant pcb tails ? 0.0030 ? 0.0043 [.000120 ? .000170] tin plated, matte finish notes: 1. mounting hardware ? self tapping screw (customer supplied) can be used but not required on receptacle 2. positions 1?4 not populated and reserved for future use for 308 22 position connectors. metric dimensions are millimeters over inches 22.40 [.882] max. 6.20 [.224] max. 41.3 [1.626] m a x. right-angle plug power signal tail type part number contacts contacts 1766502-1 14 sn press-fit 1766502-2 snpb press-fit 1766500-1 822 sn press-fit 1766500-2 snpb press-fit 1888803-1 26 sn press-fit 1888803-2 snpb press-fit vertical receptacle power signal tail type part number contacts contacts 1766503-1 14 sn press-fit 1766503-2 snpb press-fit 1766501-1 822 sn press-fit 1766501-2 snpb press-fit 1888804-1 26 sn press-fit 1888804-2 snpb press-fit

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